Validation

System Validation & Regulatory Documentation

Controlled disclosure document. Intended for compliance review, technical due diligence, and regulatory assessment by qualified parties.

Regulatory Classification

Applicable Standards and Recognition

FDA Category A
January 8, 2024

VHP reclassified from Category B (novel) to Category A (established) sterilization method by the U.S. Food and Drug Administration. Recognized alongside steam, dry heat, ethylene oxide, and irradiation as an established terminal sterilization modality.

ISO 22441:2022
2022

International consensus standard for sterilization of health care products using vaporized hydrogen peroxide. Provides IQ/OQ/PQ validation framework, process development requirements, and quality management protocols. Referenced by FDA, EU Notified Bodies under MDR 2017/745, Health Canada, and TGA.

EU MDR 2017/745
Applicable

ISO 22441 harmonization enables CE marking assessment by EU Notified Bodies using the same standards-based pathway applied to EtO (ISO 11135) and steam (ISO 17665) — without novel method justification.

EPA EtO Restriction
2024–2026

EPA finalized rules requiring 90% reduction in ethylene oxide emissions from commercial sterilization facilities. Provides regulatory context for VHP adoption as an established alternative.

Technology Lineage

22+ Years of VHP Operation Under FDA Regulation

PuroGen has operated VHP sterilization systems under FDA regulation for human tissue since 2003 — over two decades before the FDA's 2024 Category A reclassification. The regulatory milestone confirmed what PuroGen's validation data had demonstrated for years.

SteriFlex, PuroGen's parametric VHP sterilization platform, was developed for allograft tissue processing applications requiring the simultaneous achievement of SAL 10⁻⁶ sterility and preservation of biological integrity. This constraint-first development produced a validation heritage not available from vendors whose VHP capability originates in commodity decontamination equipment.

Declared Validations

Completed Studies and System Validations

The following validation studies have been completed. Full study reports, protocols, and raw data are available under NDA/CDA to qualified parties.

Methodology

Validation Methodology Framework

PuroGen's validation methodology follows ISO 22441 and is structured to support regulatory submissions across multiple jurisdictions simultaneously.

IQ

Installation Qualification

Equipment installation verification

Utility and infrastructure confirmation

Sensor calibration documentation

As-built configuration record

OQ

Operational Qualification

Empty chamber cycle studies

Process parameter mapping

Cycle repeatability demonstration

Parameter range validation

PQ

Performance Qualification

Representative product load studies

Biological indicator challenges

SAL 10⁻⁶ demonstration

Sterility testing per USP / ISO

Documentation

Documentation Governance

Full validation reports, study protocols, raw data, and supporting documentation are maintained under PuroGen's quality management system. Access is provided to qualified parties under executed Non-Disclosure Agreement (NDA) or Confidential Disclosure Agreement (CDA).

Documentation is structured for multi-market regulatory submissions. Packages are available formatted for FDA 510(k)/PMA, EU MDR technical documentation, Health Canada, and TGA submissions.